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As an important engineering plastic, polybutylene terephthalate (PBT) has been widely used in many fields such as automobiles, electronics, electrical and consumer products due to its excellent mechanical properties, excellent chemical stability and good processing performance. Among the many factors that affect the processing performance of PBT resin, the processing temperature range is a key parameter that is directly related to the molding quality, physical properties and final application effect of the material.
Processing temperature range of PBT resin
The processing temperature range of PBT resin is generally set between 220°C and 250°C. The specific processing temperature is affected by many factors, including the brand of resin, the type of additives, the molding process and the performance of the equipment. The following is a detailed analysis of the processing temperature range of PBT resin:
Melting temperature
The melting temperature of PBT resin is usually between 220°C and 230°C. Within this temperature range, PBT resin can melt smoothly and is suitable for processing technologies such as injection molding and extrusion. The melting temperature is the key temperature at which the material changes from solid to liquid, which directly affects the fluidity and filling capacity during the molding process.
Processing temperature
In actual processing, the processing temperature of PBT is usually set between 230°C and 250°C. If the processing temperature is too low, the resin may not be fully melted, resulting in molding defects; while too high a temperature may cause material degradation and affect performance. Therefore, reasonable control of the processing temperature is crucial to ensure product quality.
Cooling temperature
The cooling stage during the molding process should also not be ignored. The cooling rate of PBT resin is directly related to the dimensional accuracy and surface quality of the final product. Generally, the cooling temperature should be lower than the heat deformation temperature (HDT) of PBT to ensure that the product does not deform during the cooling process.
The effect of processing temperature on the performance of PBT resin
Flowability
The processing temperature has a significant effect on the flowability of PBT resin. Appropriate processing temperature can ensure good filling ability of the resin in the mold and avoid defects such as bubbles and inclusions. If the temperature is too low, the resin is not sufficiently fluid, which may lead to molding difficulties; while too high a temperature may cause the resin to decompose, which in turn affects the performance of the final product.
Molding cycle
The processing temperature will also directly affect the length of the molding cycle. At the appropriate processing temperature, the melting and cooling time of PBT resin can be effectively controlled, thereby improving production efficiency. Too high a temperature may lead to a longer cooling time, which in turn affects the production rhythm.
Physical properties
The physical properties of PBT resin (such as tensile strength, impact strength, etc.) are closely related to the processing temperature. At the appropriate processing temperature, PBT can maintain its excellent mechanical properties. If the processing temperature is too high, the material may undergo thermal degradation, resulting in a decrease in physical properties.
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